Measuring isn’t enough

You have to understand what’s happening in the operation.
Most industrial plants today constantly generate data:
  • * Production per shift.
  • * Line stoppages.
  • * Equipment performance.
  • * Energy consumption.
  • * Quality deviations.
  • * Goal achievement.

At Ingelam, we’ve come to understand something crucial over the years of supporting industrial processes:

  • > Efficiency doesn't improve through monitoring alone.
  • > Things get better when data is turned into decisions.
That’s why we developed SADI.

SADI transforms operational data into strategic insights

SADI (Industrial Analytics and Performance System) It is a platform designed to capture, organize, analyze, and visualize key information about industrial operations.
It is a structured tool that allows you to:
  • * Centralize information from multiple systems.
  • * Standardize indicators.
  • * Measure actual performance.
  • * Identify leaks.
  • * Generate alerts and track them.
  • * To facilitate management decisions.
SADI integrates directly with:
  • Data integration and OT networks.
  • Industrial process automation.
  • PMS – Production Management.
  • Electrical infrastructure and instrumentation.

Its power depends on a well-designed integration architecture.

SADI’s Functional Architecture

According to the functional model presented at the strategic meeting, SADI is structured into components that enable in-depth analysis and continuous monitoring:
Data Collection and Centralization
  • * Integration with PLCs and control systems
  • * Automatic collection of operational variables
  • * Consolidation of information from different lines or areas
This eliminates the need for manual reports.
Industrial Performance Indicators
SADI allows you to calculate and organize indicators such as:
  • * OEE (Overall Equipment Effectiveness).
  • * Availability.
  • * Performance.
  • * Quality.
  • * Productivity per line.
  • * Meeting goals.
  • * Customized indicators based on the process.
The indicators are configured based on the customer’s operational reality.
Energy Analysis and Operational Performance
One of SADI’s unique features is that it allows you to integrate variables related to:
  • * Energy consumption.
  • * Equipment performance.
  • * Comparative performance across shifts.
  • * Identification of inefficiencies.
This makes it possible to make decisions that are not only productive but also strategic.
Executive and Operational Visualization
SADI offers structured panels for different levels:
  • * Management.
  • * Production.
  • * Maintenance.
  • * Operation.
The information is presented clearly, allowing for a quick understanding of the plant’s status.
Alerts and Monitoring
The platform allows you to:
  • * Identify deviations.
  • * Generate alerts for critical changes.
  • * Monitor operational events.
  • * Identify recurring patterns.
This turns data into concrete actions

What Does a Plant Gain by Implementing SADI?

  • Real-time performance visibility
  • Structured OEE calculation
  • Identification of hidden losses
  • Reduction of downtime
  • Improved decision-making
  • Data-driven culture
  • Strategic planning with reliable information

SADI does not replace the team’s experience. It enhances it with structured information..

Integration with PMS and the Ingelam ecosystem

When SADI works together with PMS:
  • Production is organized.
  • The data is organized.
  • The analysis is reliable.
  • Continuous improvement is measurable.

And when it integrates with:

  • Automation in Industrial Processes.
  • Electrical infrastructure.
  • OT Networks.

Development tailored to the realities of the process

SADI has a defined architecture, but it can be adapted based on:
  • * Level of automation.
  • * Industry type.
  • * Strategic priorities.
  • * Client-specific indicators.
  • * Integration with ERP.
It is not a rigid tool. It is a platform that evolves alongside the operation.

Impact on Management

With SADI, management can:
  • * Make decisions based on real data
  • * Quickly identify critical areas
  • * Measure performance by line or shift
  • * Assess energy efficiency
  • * Plan improvements based on technical evidence
Industrial analytics is no longer just a report. It becomes a strategic tool.

Related cases

Frequently Asked Questions

Does SADI only calculate OEE?
No. It includes multiple operational indicators and can be configured according to the process’s needs.
Do I need advanced automation to use SADI?
Ideally, we would have structured integration, but we evaluate each case individuall
Can it integrate with an ERP system?
Yes. It can be integrated into the industrial data architecture.
Can it be implemented in phases?
Yes. You can start with basic metrics and scale up gradually.

Do you want to make decisions based on real data from your plant?

If you need real-time visibility, want to measure actual efficiency, or need to develop industrial metrics, SADI can help you.